Core Overview
- Daily-carry personal light for oil and gas field technicians
- Safety inspector and HSE officer personal equipment
- Chemical plant operator shift carry
- Pharmaceutical manufacturing area inspection
- Mining and mineral processing personal illumination
- Confined space entry and vessel inspection
- Emergency egress lighting in hazardous areas
Key Product Advantages
- Certified Intrinsic Safety in an Ultra-Portable Form Factor
The EP05 holds CQC 25.0449X certification to the Ex ib IIC T4 Gb standard — the same intrinsic safety classification as larger industrial flashlights, but in a 180-gram, pocket-sized body. “Ex ib” confirms that the circuit is intrinsically safe under normal operation and a single fault condition; “IIC” covers all gas groups including hydrogen and acetylene; “T4” limits surface temperature to 135°C maximum; and “Gb” Equipment Protection Level confirms Zone 1 suitability. This certification means field personnel can carry explosion-proof lighting as their everyday personal tool rather than relying on shared fleet equipment that may not be immediately accessible.
- OSRAM P8 LED with Balanced 170-Meter Inspection Beam
The single OSRAM P8 LED delivers 220 lumens at 6000–6500K with a 170-meter beam distance — optimized for the close-to-medium range inspection tasks that constitute the majority of industrial field work: reading gauges, inspecting valve positions, identifying leak sources, checking equipment labels, and navigating plant walkways. The beam profile balances sufficient throw for distance identification with comfortable close-range spill that avoids the harsh glare and washed-out detail that over-powered tactical lights produce in confined industrial spaces.
- Extended 8–16 Hour Shift-Length Runtime
Powered by a single user-replaceable 18650 cell rated at 2.2Ah (3.7V), the EP05 provides approximately 8 hours of high-mode operation and up to 16 hours in work-light mode — comfortably covering a standard 8-hour industrial shift plus a 4-hour overtime extension. The USB Type-C charging system (5V/1A input) reaches full charge in approximately 8 hours, with a clear red-to-green charging status indicator. The user-replaceable battery design allows pre-charged spares to be carried for indefinite field operation without returning to a charging point.
- Compact and Lightweight for All-Shift Carry Comfort
At 180 grams and Φ35 × 159mm, the EP05 is among the lightest certified explosion-proof flashlights in its class. The slim 35mm body diameter fits comfortably in uniform pockets, inspection bag side pouches, and standard flashlight belt holsters. For personnel who carry multiple instruments throughout a shift (gas detectors, radios, inspection tools), the EP05’s minimal weight and bulk reduce fatigue and encourage consistent carry compliance — a genuine safety benefit, as a certified light left in the truck because it is too heavy provides zero protection.
- Three-Mode Operation with Emergency Strobe
Three operational modes are accessed via the head-mounted push-button, cycling in a practical task-priority sequence: Work Light (default first mode for immediate task illumination at reduced power), High (220LM for maximum range and detail), and Strobe (attention-grabbing emergency signal, activated by a 3–5 second long-press from any mode). The Work-Light-first sequence reflects the EP05’s design philosophy as a task illumination tool rather than a tactical device — pressing the button once delivers useful, glare-free light for immediate inspection work.
Specifications of EP05 Tactical Flashlight
| Parameter | Specification |
|---|---|
| Model | EP05 |
| Product Type | Compact Explosion-Proof LED Flashlight |
| LED Type | OSRAM P8 × 1 |
| Rated Power | 3W |
| Lumens | 220LM |
| Beam Distance | 170m |
| Color Temperature | 6000–6500K |
| Rated Voltage | DC 3.7V |
| Battery | 1× 18650 / 2.2Ah (Rechargeable, User-Replaceable) |
| Runtime | High: ~8H / Work Light: ~16H |
| Charge Time | Approx. 8 Hours |
| Charging Input | 5V / 1A (USB Type-C) |
| Waterproof Rating | IP66 |
| Explosion-Proof Certification | CQC 25.0449X |
| Explosion-Proof Marking | Ex ib IIC T4 Gb |
| Operating Temperature | -20°C to 40°C |
| Light Modes | Work Light → High → Strobe (Long-Press from any mode) |
| Switch Type | Head-Mounted Push-Button |
| Dimensions | Φ35 × 159mm |
| Package Dimensions | 200 × 130 × 50mm |
| Net Weight | 180g |
| Gross Weight | 230g |
| Material | Aluminum Alloy (Anodized) |
| Color | Black |
| Battery Indicator | Charging Status LED (Red = Charging / Green = Complete) |
| Barcode | 6977502513083 |
Standard Package Contents:
- EP05 Explosion-Proof Flashlight ×1
- 18650 2.2Ah Rechargeable Battery ×1
- USB Type-C Charging Cable ×1
- 5V/1A USB Charger (3C Certified) ×1
- Wrist Lanyard ×1
- Foam Inner Tray ×1
- Branded Retail Box ×1
- User Manual ×1
- Explosion-Proof Certificate Documentation ×1
- Anti-Counterfeit Security Label ×1
Details of SUPERFIRE G19 Tactical Flashlight
Video
FAQ
Why does the EP05 start in Work Light mode instead of High mode like most flashlights?
The EP05 is designed primarily as a task-illumination tool for industrial environments. Work-Light-first sequencing means that when a field technician pulls out the light to read a gauge, check a valve tag, or inspect a fitting, one button press delivers comfortable, glare-free illumination optimized for close-range work — without the blinding reflection that a 220-lumen high-mode beam can produce off shiny metal surfaces at arm’s length. High mode is accessible with a second press when maximum range is needed. This design choice reflects feedback from industrial users who identified unintended high-mode activation as a daily annoyance and potential safety issue in close-quarters inspection work.
How user-replaceable is the battery, and what cells are compatible?
The EP05 uses a standard 18650 lithium-ion cell accessed through the tail cap. The battery is fully user-replaceable — unscrew the tail cap, remove the depleted cell, insert a charged replacement observing correct polarity, and reassemble. Any quality 18650 cell with a nominal voltage of 3.7V is electrically compatible. However, for maintained explosion-proof certification integrity, we strongly recommend using SUPERFIRE-supplied or SUPERFIRE-approved 18650 cells that have been verified to maintain the intrinsically safe circuit parameters under all specified operating conditions. Battery replacement should be performed in a safe (non-hazardous) area only.
What is the practical difference between IP66 and higher IP ratings for industrial use?
IP66 provides complete dust protection (first digit 6) and protection against powerful water jets from any direction (second digit 6). In practice, this means the EP05 can be used in heavy rain, subjected to washdown hoses, and operated in dusty environments (cement plants, grain handling, mining) without ingress. It is not rated for continuous submersion (IP67/IP68) — do not drop the EP05 into liquid-filled sumps, tanks, or flooded areas where it would be submerged. For applications requiring submersion capability, consider the D8 searchlight (IP68-rated) from the SUPERFIRE explosion-proof range.
Can the EP05 be helmet-mounted for hands-free use?
The EP05 body diameter (35mm) is compatible with many standard helmet flashlight clips and elastic band mounts designed for 1-inch (25mm) to 1.5-inch (38mm) flashlight bodies. SUPERFIRE does not currently offer a dedicated EP05 helmet mount as a standard accessory, but third-party industrial helmet clips from major safety equipment manufacturers are generally compatible. When helmet-mounting, ensure the clip securely grips the anodized body without damaging the surface (rubber-lined clips recommended) and that the mounted position does not interfere with face shields, earmuffs, or hard hat structural integrity. The lightweight 180g design makes helmet mounting practical for extended wear.
What is the warranty and lifecycle support for EP05 units deployed across large industrial workforces?
SUPERFIRE provides manufacturer warranty coverage against defects in materials and workmanship. For enterprise-scale deployments, we recommend establishing a managed equipment program with: (1) a centralized charging and inspection station; (2) a battery lifecycle management program (retire cells below 80% capacity); (3) a quarterly inspection and cleaning protocol for all deployed units; (4) a spare parts inventory (tail cap O-rings, switch assemblies, charging cables); (5) a unit replacement forecast based on expected service life. Our OEM team can assist with designing these programs and providing volume pricing for ongoing replacement and expansion orders.
Customization & OEM Services
SUPERFIRE provides comprehensive OEM/ODM services for the EP05 Compact Explosion-Proof Flashlight, supporting industrial safety distributors, oilfield supply companies, corporate HSE programs, government procurement, and private-label safety brands worldwide.
- Brand Customization
- Laser Engraving: Precision laser marking of company logo, safety certification references, asset ID numbers, and contact information directly onto the aluminum body — permanent, legible, and resistant to industrial wear
- Color Anodizing: Custom body colors for departmental color-coding, zone identification, or brand recognition (minimum quantities apply)
- Safety Marking: Custom engraving of “Property of” identification, inspection due dates, and emergency contact information
- Accessory Branding: Custom-branded chargers, lanyards, belt holsters, and carrying cases
- Packaging Customization
- Industrial Bulk Packaging: Cost-efficient bulk packaging for large-scale workforce deployments — multi-unit cartons with individual protection
- Retail-Ready Packaging: Custom retail box design for safety supply stores, industrial tool distributors, and e-commerce channels
- Personal Issue Kits: Pre-configured personal equipment kits combining EP05 with spare battery, vehicle charger, belt holster, and quick-reference safety card
- Multi-Language Documentation: User manuals, certification documentation, safety instructions, and quick-start guides translated into required languages
- Anti-Counterfeiting: Holographic labels, QR-code product verification, serialized tracking — critical for safety-certified equipment
- Product Customization
- LED Configuration: Alternative color temperature or high-CRI LED options for specialized inspection requirements
- Mode Programming: Customizable mode sequences, output levels, and special modes (e.g., automatic low-battery blink, evacuation signal pattern)
- Battery Configuration: Higher-capacity 18650 cell options for extended runtime (discussed at specification stage)
- Accessory Ecosystem: Custom belt holsters, hard hat clips, vehicle charging adapters, multi-unit charging stations, and inspection bag integration solutions
- Certification Expansion: Support for additional regional certification schemes (ATEX, IECEx) discussed at project initiation
- Quality & Compliance
- Full explosion-proof certification documentation (CQC 25.0449X, Ex ib IIC T4 Gb)
- IP66 ingress protection certification with water jet testing documentation
- CE, FCC, RoHS compliance for all standard and custom configurations
- Drop and impact resistance validation reports
- Material certificates for aluminum alloy and anodizing specifications
- Batch-level QC functional and safety inspection reports
- Order & Logistics
- Minimum Order Quantities: Flexible and discussed on a per-order basis depending on configuration and customization scope
- Sample Lead Time: Standard configuration samples available within approximately 2–3 weeks; certified custom samples confirmed upon order
- Production Lead Time: Discussed and confirmed upon sample approval — timelines scaled to order volume, certification requirements, and customization complexity
- Shipping: FOB Shenzhen / EXW available; ocean freight consolidation, air freight expedited, and dangerous goods logistics coordination for lithium battery products
- Payment Terms: Discussed on order confirmation; flexible terms available for established long-term partners, government procurement, and large-scale workforce deployment contracts
- After-Sales Support: Manufacturer warranty against defects in materials and workmanship; spare parts (batteries, tail caps, O-rings, switches, chargers, lanyards) available for the product’s supported lifecycle; enterprise fleet management program consultation available
For OEM inquiries, cycling shop distributor partnerships, or volume pricing,
contact us at service@superfire.com or via WhatsApp at +86 199 2887 7060.
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Sth Floor, Building No.10, Yuanyang Xintiandi Shuianhuayuan, No. 16 Shenglong Road. Shengping Community, Longcheng Street, LongganProvince, China