Core Overview
Key Product Advantages
- Certified Explosion-Proof Design: Ex ib IIC T4 Gb
The HL11 carries formal explosion-proof certification (CLEx23.0742) with an Ex ib IIC T4 Gb rating, meaning it is intrinsically safe for use in Zone 1 hazardous areas with IIC gas groups (hydrogen, acetylene) and has a maximum surface temperature below 135C (T4 classification). This certification is essential for procurement in regulated industries where uncertified lighting equipment is prohibited.
- OSRAM-P7 LED with 160-Meter Beam Reach
Despite its modest 3W power rating, the HL11 leverages OSRAM’s high-efficacy P7 LED platform to deliver 200 lumens with a focused beam distance of 160 meters. The 6000-6500K cool white color temperature provides high-contrast visibility ideal for structural inspection, pipeline monitoring, and hazard identification in industrial settings.
- Extended Runtime: Up to 16 Hours in Low Mode
The integrated 2Ah polymer lithium battery provides approximately 8 hours of runtime at full brightness and up to 16 hours at reduced output. This extended endurance reduces the need for mid-shift battery swaps and ensures continuous lighting throughout a standard work shift. Full recharge time is approximately 8 hours via the included Type-C charger.
- IP66 Dust-Tight and Water-Jet Protection
5. Intelligent 4-Level Battery Status Indicator
- Intelligent 4-Level Battery Status Indicator
Four LED indicators on the unit body display remaining battery capacity in 25% increments at a glance: all four lit indicates 75-100%, three indicates 50-75%, two indicates 25-50%, and a single blinking LED signals below 10%. This eliminates guesswork and prevents unexpected darkness in critical work scenarios.
Specifications of HL11 Tactical Flashlight
| Parameter | Specification |
|---|---|
| Model | HL11 |
| Product Type | Intrinsically Safe Explosion-Proof Headlamp |
| LED Type | OSRAM-P7 x 1 |
| Rated Power | 3W |
| Luminous Flux | 200LM |
| Beam Distance | 160m |
| Color Temperature | 6000-6500K |
| Battery | 3.7V / 2Ah (1 x Polymer Lithium, Built-in) |
| Rated Voltage | DC 3.7V |
| Runtime (High) | Approx. 8H |
| Runtime (Low) | Approx. 16H |
| Charging Time | Approx. 8H |
| Explosion-Proof Rating | Ex ib IIC T4 Gb |
| Certification Number | CLEx23.0742 |
| Waterproof Rating | IP66 |
| Operating Temperature | -20C to 40C |
| Net Weight | 115g |
| Gross Weight | 275g |
| Product Dimensions | 78 x 67 x 70mm |
| Package Dimensions | 227 x 110 x 73mm |
| Body Material | PC (Polycarbonate) |
| Operating Modes | Low / High / Strobe |
| Special Functions | 4-Level Battery Indicator, Overcharge Protection, Over-discharge Protection |
| Included Accessories | Headband, Helmet Adapter Plate, Type-C Charging Cable, 5V/1A Charger, Manual, Certificate of Conformity |
| SKU Code | 1-23-01-0009 |
Details of SUPERFIRE HL11 Tactical Flashlight
Video
FAQ
What hazardous zones is the HL11 certified for use in?
The Ex ib IIC T4 Gb certification permits use in Zone 1 areas where explosive gas atmospheres are likely to occur in normal operation. The IIC gas group covers the most dangerous gases including hydrogen and acetylene. The T4 temperature class ensures surface temperature remains below 135C. Always verify site-specific requirements with your safety officer.
Can the HL11 be used in mining operations?
The HL11 carries an Ex standard primarily for surface industrial gas environments (IIC classification). For underground coal mining applications requiring Group I certification (firedamp/methane), please consult our sales team as additional certification variants may be available for specific regional requirements.
How does the 4-level battery indicator work?
Four blue LEDs on the lamp body activate briefly each time the light is switched on. Four illuminated LEDs indicate over 75% capacity, three indicate 50-75%, two indicate 25-50%, and a single blinking LED warns of less than 10% remaining. This quick check takes only seconds before beginning a task.
Is the battery user-replaceable?
The HL11 uses a built-in sealed polymer lithium battery that is not designed for field replacement — this is an intentional safety feature of the intrinsically safe design. The sealed construction prevents spark risk during battery changes. The unit is designed to last through multiple work shifts per charge cycle.
What accessories are included, and can the headlamp mount to a hard hat?
The HL11 includes a helmet adapter plate and mounting hardware, allowing secure attachment to standard industrial hard hats. The kit also includes a Type-C charging cable, a 5V/1A charger with 3C safety certification, a headband for direct wear, user manual, and certificate of conformity.
Customization & OEM Services
- Brand Customization
The PC body supports laser marking for permanent logo and certification label engraving. Brand customization typically involves marking on designated areas of the lamp body. Custom body colors beyond standard industrial colors may be available. The headband and helmet adapter can feature your brand identity.
- Packaging Customization
Standard packaging uses a custom-branded box with inner tray. OEM options include fully customized packaging designs, explosion-proof certification mark placement per regional requirements, multilingual manuals for different markets, and specialized labeling for hazardous area equipment distribution channels.
- Product Customization
Available customization includes alternative LED color temperatures, modified certification markings for regional compliance, customized accessory configurations, and package bundle customization for specific industry applications. Custom certification processes for additional regional standards can be discussed for qualifying volumes.
- Quality Assurance
Rigorous QC protocols apply: each unit undergoes explosion-proof integrity verification, electrical safety testing per certification requirements, full-function mode testing, battery charge-discharge cycle validation, IP66 seal testing, and operating temperature range verification. All certification documentation is maintained and traceable to individual production batches.
- Order & Logistics
Flexible order quantities with scalable pricing. The explosive-proof classification requires special handling during shipping; we ensure full Dangerous Goods compliance documentation. Multiple shipping methods are available. Detailed certification documents accompany each shipment.
For OEM inquiries, cycling shop distributor partnerships, or volume pricing,
contact us at service@superfire.com or via WhatsApp at +86 199 2887 7060.
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No. 88, Tongchang Road, Longdong Dapu, Longgang Stree, Longgang District, Shenzhen City, Guangdong Province, China
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Sth Floor, Building No.10, Yuanyang Xintiandi Shuianhuayuan, No. 16 Shenglong Road. Shengping Community, Longcheng Street, LongganProvince, China